The testing of exterior wall assemblies with combustible components such as plastics and foam plastic insulation is an important consideration in fire safety design. International building codes generally require full-scale testing to confirm vertical and lateral flame spread in buildings that will be limited to the acceptance criteria in the applicable test methods. Standards referenced by the building codes have historically required wall assemblies to be tested based on their intended installation. Ideally, components of the tested assembly must match the design identically as constructed - with no differences in materials, components, or configuration of materials. As exterior wall assemblies become increasingly complex due to the demands of energy efficiency as well as resilience in buildings, there are challenges posed to fullscale testing of assemblies when a variation at construction occurs (Greenwald & Banks, 2021). Such variations may be due to unique field conditions arising during construction, unforeseen design errors,...